復熱装置のある溶解および保持用ガス加熱式ベールアウト炉 TBR

従来の燃料を使用して加熱する溶解炉と比較して、エネルギーを最大25 %節約します。排ガスは側面から排出します。

プロセス制御

機能と設備

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TBR100_11x2

The gas-fired crucible furnaces in the TBR product line fitted with the side exhaust gas discharge provide for optimum energy utilization combined with highest quality melt. Fitted with a burner system including heat-recovery system using a recuperative burner, the energy efficiency of ordinary gas-fired melting furnaces is significantly improved. 
Depending on utilization the hot exhaust gases from the crucible furnace are guided through a heat exchanger in order to preheat the combustion air for the burner. The system provides for energy savings of up to 25 % compared to ordinary gas-fired furnaces with side exhaust gas discharge. The higher purchase costs are amortized within a short time.

Standard Equipment as TB Models, but 

  • Heat exchanger in the exhaust gas duct to preheat the combustion air for the burners
  • Energy savings of up to 25 % in comparison to other gas-fired melting furnaces featuring side-wall exhaust gas vents
  • Maximum furnace chamber temperature 1100 °C, for melt bath temperatures up to 950 °C
  • Required min. gas pressure with full load: 70 mbar
  • Over-temperature limiter in furnace chamber for protection against overheating. The limiter switches the heating off when the set limit temperature is reached, and only switches it back on after the temperature has fallen again.
  • Low-maintenance furnace chamber control with temperature measurement behind the crucible
  • Defined application within the constraints of the operating instructions

技術仕様

Model Tmax
furnace
Tmax
melt bath
Crucible Capacity
in kg
Burner
output
Melting performance2
kg/h
Consumption melting
kWh/kg
Consumption
holding
lid closed
  °C °C   Al kW Al Al kWh/h
TBR 80/11 1100 950 BU 200 200 180 1401 1.0 - 1.11 8.0
TBR 100/11 1100 950 BU 250 250 180 1401 1.0 - 1.11 8.8
TBR 110/11 1100 950 BU 300 300 210 1501 1.0 - 1.11 10.4
TBR 150/11 1100 950 BU 350 350 240 2201 1.0 - 1.11 12.0
TBR 180/11 1100 950 BU 500 500 300 2701 1.0 - 1.11 13.6
TBR 240/11 1100 950 BU 600 600 320 3301 1.0 - 1.11 15.2
TBR 360/11 1100 950 BU 800 800 320 3501 1.0 - 1.11 16.0
1Al at 700 °C
2The stated melting performances are maximum values. Daily operation comes up to roughly 80 %.

見積依頼

見積依頼

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この特有プロセスにはどの炉が最適なのでしょうか?答えを見つけるのは容易ではありません。よって弊社ではお客様に弊社の代表的な炉ー多種のサイズで比類の無い現代技術を備えた多様の炉ーを試作目的用に準備しております。